Debra:
Go ahead and use copper, but be aware of the following:
Copper is ductile- ductile metals will stretch quite a ways rather
than break when stressed; this is a great property if you want to
hammer sheets of it into a mold a la the statue of liberty, but is not
very good for supporting a lot of weight. In an armature, metal rod is
usually used as both columns and beams- the ideal beam is stiff and
strong in both compression and tension. Copper, being fairly ductile,
is not particularly strong in wire form, or even in 1/4 inch and
smaller diameter tubing.
However... in 3/8 inch diameters and larger, copper tubing is
amazingly strong and useful for armatures.
In fact, for many sculptures, even those approaching life size, I
greatly prefer using sweat soldered copper water pipe. You can
assemble even very complex armatures using 45 and 90 degree, and Tee
slip fittings, all of which can be anchored to a standoff flange with
a slip to NPT adapter. (the flanges then screwed or bolted to a board,
table or other mounting surface)
You can twist and trim and adjust the armature assembly to perfection,
and only THEN sweat solder all the joints to make the whole thing
solid. This is a tremendous aid to the sculptor trying to nuance an
armature into the correct shape. Further, any joint can simply be
heated to loosen any joint that needs to be changed, and then
re-soldered to fix the corrected joint.
Because of the ductility of copper, you will need to make sure that
any large armature has at least THREE points of contact with the
surface the armature is fastened to, and that these 3 points are NOT
in line, but rather form some kind of triangular footprint. a plumb
line from the C of G should fall somewhere within this triangle. ( it
can even be right on the line connecting two points of the triangle)
For something like a standing figure, this may mean an external
element to the armature- that is, a section that falls outside the
surface of the sculpture.
For example- In a figure standing with one arm extended, I would run
the copper armature all the way out to the wrist and then TEE off to
drop a vertical section of pipe from the wrist to the mounting
surface. One hidden in each leg, and the third a long external column
running up to the wrist.
If the TEE in the wrist has the drop line THREADED, as in NPT, then
you can, during molding, cut the exposed third leg once the mold is
along far enough to support the sculpture, and thereby unscrew the
pipe from the wrist, allowing you to plug and finish the hole left
behind.
If you mount the standoff flanges to the UNDERSIDE of the mounting
surface, so that the copper pipe runs up thru a hole in the surface,
This will enable you to remove the partially or fully molded sculpture
from the mounting surface for access to the underside of either the
sculpture or the mold, and facilitate de-molding.
If you are packing foam around the copper pipe, or even tying in a
chickenwire mesh with plaster bandages over it to BULK OUT massive
areas closer to the finished surface- all of this adds weight, but can
also add considerable stiffness to aid the copper in doing its job.
One of my students fashioned an armature to these specifications for a
3/4 life size indian holding a bow, all mounted on a wooden platform.
The figure is nealry solid plastilene over the copper armature.
She has carried this sculpture all over San Diego county, even over
rough roads, in the bed of a pickup- and the figure hasn't even
developed so much as a crack.
christopher